Vial Filling and Stoppering Machine

The Vial Filling and Stoppering Machine has been manufactured specifically to be used for filling injectable glass vials. The basic components of the vials liquid filling machine includes a turntable, conveyor belts made of stainless steel, unique eccentric pre-gassing, filling and other post-gassing aspects. The syringes are made of excellent quality 316L stainless steel. Apart from this, it consists of non-toxic tubing made of synthetic rubber of reliable and durable quality. Furthermore, the compact panel is easy to access, reach and use.
Since the area between the machine that is responsible for filling the vials and the one responsible for stoppering the vials is less, hence, the risk of the contamination reduces considerably. It is very important to understand that the machine has been made to work specifically in a sterile environment to ensure that there is no contamination. These are designed for use under the laminar flow protection itself. The redesigning of the un-scrambler has been done to reduce the dead ends and increase efficiency of the spots that are difficult to clean.

Salient features of this Vial Stoppering Machine are as follows

  • This is of compact cGMP model
  • These are for piston pump/peristaltic pumps filling
  • There is a system of No Vial-No filling and No Vial-Machine Stop to reduce wastage
  • Reduction in any sort of cross contamination
  • A/C frequency setup to easily adjust the velocity
  • Online mechanism
  • Optional system of PLC with Graphical user interface
  • This is ideal for filling vials of 2ml to 250ml
  • It provide high accuracy rate
  • Systematic auto filling of the objects is designed through in-feed turn tables
  • Easy validation processes
  • Validation systems for cross check of bulk production
  • Documentation through IQ/OQ

Technical specifications of this Filling and Stoppering Machine include

Model
ALVF-60
ALVF-120
ALVF-250
Number of Heads
Two
Four
Eight
Production Rate
30 to 60 Vials/ Minute
60 to 120 Vials/ Minute
120 to 240 Vials/ Minute
Input Specification: Container Diameter
15mm to 70mm
Input Specification: Container Height
25mm to 140mm
Input Specification: Rubber Stopper
13mm, 20mm and 28mm Butyl with the help of change part
Filling range
2ml to 250ml
Filling Accuracy
+ 0.5% - + 1%
+ 0.5% - + 1%
Optional Accessories
Programmable Logic Control (System) with MMI
Safety Cabinet covering full machine
Power Supply
1 H.P.
1 H.P.
1.5 H.P.
Electrical Characteristics
440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Overall Dimension
2050mm (L) X 800mm (W) X 1680mm (H)
2200mm (L) X 850mm (W) X 1680mm (H)
3000mm (L) X 945mm (W) X 1680mm (H)
 
(Dimension include main machine with in-feed turn table)

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