Vial Filling and Plugging Machine

The Vial Filling and Plugging Machine was made to help in the filling of injectable glass vials with liquid. The machine majorly consists of a conveyor belt, turntable, pre-gassing, filling and post-gassing aspects. This Plugging and Capping Machine is made of stainless steel material of 316L quality which passes the GMP standards and assures the best return on investment in the longer run as well. Synthetic rubber tubes have been made and compact panel allows easy reachability.
Since the distance between filling and stoppering is pretty less, the risk in getting any contaminations reduces considerably. The Automatic Filling Plugging Machine clearly needs a sterile environment to work in. It also offers a laminar flow protection. Redesigning of the un-scramble has been done to remove the dead ends and clean the machine properly.

Salient features of the Vial Filling Capping Machine has been explained in the following points

  • It is ideal for vials that are of 2ml to 250 ml
  • Peristaltic or Piston pump has been used for filling the vials appropriately
  • The turntable that takes the in-feed has been attached to the machine for automated feeding of the objects
  • Contamination possibility is minimal
  • Speed adjustment through variable AC frequency drive is also feasible
  • On-line systematization
  • Compact cGMP model has been adopted
  • Accuracy of the machine is the highest as compared to its competitors
  • Contact parts are made of AISI Stainless steel 316L material and the non contact parts of the machine are compiled of AISI Stainless Steel 304
  • Validation has been made easier for small or large batches both
  • Counting can be done easily through the digital counter
  • Validation documents of IQ/OQ

Technical Specifications of the automatic Vial Filling and Plugging Machine includes

Model
APF-120
Product Rate
30 to 120 Vials/ Minute
Input Specification: Container Diameter
25mm to 38mm
Input Specification: Container Height
36mm to 75mm
Input Specification: Container Diameter
20mm, 28mm and 30mm Butyl
Fill Capacity
50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
Accuracy
± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Optional Accessories

Pure Air Filter, Vacuum Pump, Oil Free Air Compressor, Online Pre-Media Filling Arrangement, Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine

Compressed Air
Max. 2 Kg./Cm2 Oil Free
Vacuum
25 Hg. @ 300 LPM Displacement
Relational Humidity
Below 28%
Overall Dimension
2100mm (L) X 842mm (W) X 1700mm (H)
(Dimension include main machine with in-feed turn table)

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